Last week at the Tahoe Regional, I was having trouble with a repro 67 signal switch which I had put on my 67 only about 5 months ago. Everything worked OK, the right and left signal, the hazard flash, and the brake lights.
However, whenever I turned the Ignition on (or accessory) both rear tail lights would start very dimmly blinking through the signal flasher, and the signal flasher would start clicking. The solution was to change the switch before I left for home, with one I had repaired and had with me.
Well I got home just fine and figured I'd do a little investigating on why this 5 month switch was going haywire. Ohmed it out and found that there was some sort of short in the cam between the signal flasher feed and the brake light contacts. So I pried up the cam and this is what I found:

Grease, Grease, Grease, add a little carbon from the tang burning against the contact, and I guess you have a short.
Cleaned it up with some Q-tips, electrical contact cleaner and a Dremel with a poly brush:

Put the cam back on and ohmed it out. Seems to now work just fine, but I'm not trusting it. I just ordered the new Shee-Mar one made in Colorado. But before I put it on, I'll blow out all that factory grease with contact cleaner.
This is a pretty sophisticated switch. If you ever want to troubleshoot one, here's a schematic diagram:

One of these days I'll finish the story I started on the signal switch, but I'm having too much fun in the meantime.
However, whenever I turned the Ignition on (or accessory) both rear tail lights would start very dimmly blinking through the signal flasher, and the signal flasher would start clicking. The solution was to change the switch before I left for home, with one I had repaired and had with me.
Well I got home just fine and figured I'd do a little investigating on why this 5 month switch was going haywire. Ohmed it out and found that there was some sort of short in the cam between the signal flasher feed and the brake light contacts. So I pried up the cam and this is what I found:
Grease, Grease, Grease, add a little carbon from the tang burning against the contact, and I guess you have a short.
Cleaned it up with some Q-tips, electrical contact cleaner and a Dremel with a poly brush:
Put the cam back on and ohmed it out. Seems to now work just fine, but I'm not trusting it. I just ordered the new Shee-Mar one made in Colorado. But before I put it on, I'll blow out all that factory grease with contact cleaner.
This is a pretty sophisticated switch. If you ever want to troubleshoot one, here's a schematic diagram:
One of these days I'll finish the story I started on the signal switch, but I'm having too much fun in the meantime.
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