Re: 62-65 2 1/2" exh. manifolds
Sounds like hype to me; the "molds" were sand, after it was packed around the "pattern". Then the mold (upper half was the "cope" and the lower half was the "drag") was separated, the iron or stainless steel numbered pattern was removed, baked refractory sand "cores" were placed in the mold cavity (they formed the hollow inner passages), the mold upper and lower halves were re-joined, and the casting was poured.
After cooling, the upper and lower halves were separated, and the casting and mold sand (and internal cores) were separated on the "shake-out" table, at which time the "mold" was destroyed - it was just sand.
Patterns wore due to the constant abrasive action of creating the sand molds, and eventually required repair or replacement; they came out of the molding line once a day anyway to have the brass date tags changed by foundry service workers.
Sounds like hype to me; the "molds" were sand, after it was packed around the "pattern". Then the mold (upper half was the "cope" and the lower half was the "drag") was separated, the iron or stainless steel numbered pattern was removed, baked refractory sand "cores" were placed in the mold cavity (they formed the hollow inner passages), the mold upper and lower halves were re-joined, and the casting was poured.
After cooling, the upper and lower halves were separated, and the casting and mold sand (and internal cores) were separated on the "shake-out" table, at which time the "mold" was destroyed - it was just sand.
Patterns wore due to the constant abrasive action of creating the sand molds, and eventually required repair or replacement; they came out of the molding line once a day anyway to have the brass date tags changed by foundry service workers.
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