I got everything back together last night. During bench testing, the motor with the gear trimmed .020” was still stalling. I backed off the lash adjuster by ½ turn, and then the motor ran fine. Apparently, the deformed housing was squeezing the ends of the motor shaft.
After I assembled everything in the car, to my frustration, the motors were again inconsistent and sometimes stalling. Eventually I realized that the epoxy primer that I used on the mounting brackets was an excellent insulator for the ground wire. After I sanded the paint and primer from the grounding area, the motors worked fine.
The left bucket (with the .040” trimmed gear) still opens a couple seconds slower than the right bucket. I’m not sure if this is related to the gear being slightly loose or not. I’m not sure if I will learn to live with this or keep tinkering with it. Thanks again to Pat and all who have replied.
After I assembled everything in the car, to my frustration, the motors were again inconsistent and sometimes stalling. Eventually I realized that the epoxy primer that I used on the mounting brackets was an excellent insulator for the ground wire. After I sanded the paint and primer from the grounding area, the motors worked fine.
The left bucket (with the .040” trimmed gear) still opens a couple seconds slower than the right bucket. I’m not sure if this is related to the gear being slightly loose or not. I’m not sure if I will learn to live with this or keep tinkering with it. Thanks again to Pat and all who have replied.
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