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install differential cushions

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  • Brad S.
    Expired
    • July 31, 2005
    • 227

    install differential cushions

    Does anyone have suggestions on installing differential cushions into crossmember ? what is the best way to bend the tabs over? Thanks for any help.
  • Joe L.
    Beyond Control Poster
    • February 1, 1988
    • 43213

    #2
    Re: install differential cushions

    Originally posted by Brad Seversen (44236)
    Does anyone have suggestions on installing differential cushions into crossmember ? what is the best way to bend the tabs over? Thanks for any help.

    Brad------


    Make sure the bushing cavities in the crossmember are completely free of rust and dirt;

    Lightly lubricate the cavities and external shell of the bushing with silicone grease;

    Press the bushings in using an hydraulic or arbor press. If you don't have a press, you may be able to drive them in with a hammer. Press or hammer ONLY on the outer shell of the cushion and NOT the inner rubber portion.

    Bend the tabs over and flatten with a hammer.
    In Appreciation of John Hinckley

    Comment

    • John H.
      Beyond Control Poster
      • December 1, 1997
      • 16513

      #3
      Re: install differential cushions

      Originally posted by Brad Seversen (44236)
      Does anyone have suggestions on installing differential cushions into crossmember ? what is the best way to bend the tabs over? Thanks for any help.
      Brad -

      Just whack 'em with a ball-pein hammer to get them started, and finish with the flat end; it's pretty soft steel.
      Attached Files

      Comment

      • Brad S.
        Expired
        • July 31, 2005
        • 227

        #4
        Re: install differential cushions

        Thanks John and Joe, the crossmember has been blasted and painted . Is it necessary to remove the paint from the cavity in the crossmember to get the cushion completely seated?

        Comment

        • Wayne P.
          Expired
          • January 23, 2008
          • 444

          #5
          Re: install differential cushions

          Brad my two cents worth . I just put a couple in . I had no problem installing with cross member painted. I used a block of oak and drove it in
          with a hammer. I put a small amount of white lithium around bore first.
          Bend tabs down flat with hammer stated. I had to touch up tabs with paint after install. I also sprayed inside cross member with rust proofing.
          Good luck.

          Comment

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