73 headlight actuator hose hitting hood - NCRS Discussion Boards

73 headlight actuator hose hitting hood

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  • Douglas C.
    Very Frequent User
    • August 31, 1990
    • 384

    73 headlight actuator hose hitting hood

    Please see pics. Hood and headlight buckets alignment very good. When opening and closing hood the hood edge slightly scrapes actuator hose. Is there and actuator adjustment or could I gently bend the elbow for hose to clear.
    Tks. Doug
    Attached Files
  • Mark E.
    Extremely Frequent Poster
    • April 1, 1993
    • 4540

    #2
    Re: 73 headlight actuator hose hitting hood

    Has the car always had this issue? Or did something change (collision repair, disassembly of headlight assembly, removal of hood, new canister)?

    Clearance between canister body and end of tube elbow should be 9/16" (see JG) so check that.

    Is the canister seated squarely on its bracket?

    I've never tried bending the tube but that sounds like a prescription for failure.
    Mark Edmondson
    Dallas, Texas
    Texas Chapter

    1970 Coupe, Donnybrooke Green, Light Saddle LS5 M20 A31 C60 G81 N37 N40 UA6 U79
    1993 Coupe, 40th Anniversary, 6-speed, PEG 1, FX3, CD, Bronze Top

    Comment

    • Douglas C.
      Very Frequent User
      • August 31, 1990
      • 384

      #3
      Re: 73 headlight actuator hose hitting hood

      Originally posted by Mark Edmondson (22468)
      Has the car always had this issue? Or did something change (collision repair, disassembly of headlight assembly, removal of hood, new canister)?

      Clearance between canister body and end of tube elbow should be 9/16" (see JG) so check that.

      Is the canister seated squarely on its bracket?

      I've never tried bending the tube but that sounds like a prescription for failure.
      I just bought the car a few weeks ago from a respected NCRS member, think he did most of the work. Overall car is exceptional. Passenger side actuator hose just clears, driver side slightly scrapes hose. I'll measure later and check if seated squarely. Otherwise is there any slight adjustment to the actuator to base, brackets, etc.
      Tks. Doug

      Comment

      • Mark E.
        Extremely Frequent Poster
        • April 1, 1993
        • 4540

        #4
        Re: 73 headlight actuator hose hitting hood

        The actuator bolts to a casting that's riveted and bonded to the body. So no adjustment I see that would help, but maybe someone will post with their insights.

        You might unbolt the canister from the casting and make sure the interface on both pieces are clean and allow a tight fit. It's a different year, but my '70 has finger-width clearance as the hood passes by.
        Mark Edmondson
        Dallas, Texas
        Texas Chapter

        1970 Coupe, Donnybrooke Green, Light Saddle LS5 M20 A31 C60 G81 N37 N40 UA6 U79
        1993 Coupe, 40th Anniversary, 6-speed, PEG 1, FX3, CD, Bronze Top

        Comment

        • John S.
          Very Frequent User
          • June 15, 2015
          • 505

          #5
          1973 L82 M21 4 Speed, very original and well documented driver/survivor
          NW Chapter Member, 2016 Bend Regional Top Flight
          73/74 TIM&JG 3rd Edition Revision Team Member

          Comment

          • Douglas C.
            Very Frequent User
            • August 31, 1990
            • 384

            #6
            Re: 73 headlight actuator hose hitting hood

            In answer to Mark and John. My body base to bottom of elbow tube measures 11/16", not 9/16", and hose diameter measures .600 not .540. So, I wonder if I can hold the base of the elbow with small Vice grips and flex the elbow slightly down. Maybe also shave a flat spot on the hose connection. I'm guessing the reproduction actuator and hose is the problem as the restoration is done exceptionally well.
            Doug20211027_184831.jpg

            Comment

            • Eric P.
              Very Frequent User
              • March 1, 1985
              • 135

              #7
              Re: 73 headlight actuator hose hitting hood

              Hi Doug,
              You have a very nice car so be patient and extra careful! I am with Mark (Post #4), you should have finger width clearance. If your hose is .060" larger, then that is only .030" per side. IMO, from your pictures the canister looks closer to the hood than it should be. Maybe the bend radius on that elbow is larger if you are 1/8" closer to the hood than you should be? I would be sure to check everything before bending that elbow. Remember that joint where the tube attaches to the canister holds vacuum, and it could easily leak if you break that solder joint even so slightly. I'll have a look at my '73 tomorrow (not where I am at now) and see if I can help by sending you a picture or update to this message. Also, just an idea, but take a look at the other canister, is it the same?

              Good luck!
              Eric Patty

              Comment

              • Mark E.
                Extremely Frequent Poster
                • April 1, 1993
                • 4540

                #8
                Re: 73 headlight actuator hose hitting hood

                Originally posted by Douglas Craner (18086)
                My body base to bottom of elbow tube measures 11/16", not 9/16"
                I think this is the problem. Bob Demmel, president of the Texas Chapter, restores these. You might ask if he can break the solder joint, shorten the tube, and reattach. Better yet, find an original core and have him restore it for you.
                Mark Edmondson
                Dallas, Texas
                Texas Chapter

                1970 Coupe, Donnybrooke Green, Light Saddle LS5 M20 A31 C60 G81 N37 N40 UA6 U79
                1993 Coupe, 40th Anniversary, 6-speed, PEG 1, FX3, CD, Bronze Top

                Comment

                • John S.
                  Very Frequent User
                  • June 15, 2015
                  • 505

                  #9
                  4865F543-DA91-4CB3-B1E7-E4D658AB3186.jpg
                  1973 L82 M21 4 Speed, very original and well documented driver/survivor
                  NW Chapter Member, 2016 Bend Regional Top Flight
                  73/74 TIM&JG 3rd Edition Revision Team Member

                  Comment

                  • Mark E.
                    Extremely Frequent Poster
                    • April 1, 1993
                    • 4540

                    #10
                    Re: 73 headlight actuator hose hitting hood

                    Originally posted by John Sigmund (61302)
                    Doug, the elbow on my original canister also measures 11/16” from the flat portion of the can to the underside of the tube, I wouldn’t bend anything, something else is the cause of the problem.
                    John,

                    The 9/16" I quoted is from the 70-72 TIMJG. Maybe other years are different? I'd measure mine but they're Chinese.

                    What's interesting is the TIMJG points out that reproduction canisters are often less than 9/16", so maybe repops would work better in this case... This could explain why I have a full finger-width of clearance.
                    Mark Edmondson
                    Dallas, Texas
                    Texas Chapter

                    1970 Coupe, Donnybrooke Green, Light Saddle LS5 M20 A31 C60 G81 N37 N40 UA6 U79
                    1993 Coupe, 40th Anniversary, 6-speed, PEG 1, FX3, CD, Bronze Top

                    Comment

                    • John S.
                      Very Frequent User
                      • June 15, 2015
                      • 505

                      #11
                      Re: 73 headlight actuator hose hitting hood

                      Originally posted by Mark Edmondson (22468)
                      John,

                      The 9/16" I quoted is from the 70-72 TIMJG. Maybe other years are different? I'd measure mine but they're Chinese.

                      What's interesting is the TIMJG points out that reproduction canisters are often less than 9/16", so maybe repops would work better in this case... This could explain why I have a full finger-width of clearance.
                      Mark, no difference that I know of. I always thought the repros had the tighter bend.
                      1973 L82 M21 4 Speed, very original and well documented driver/survivor
                      NW Chapter Member, 2016 Bend Regional Top Flight
                      73/74 TIM&JG 3rd Edition Revision Team Member

                      Comment

                      • Douglas C.
                        Very Frequent User
                        • August 31, 1990
                        • 384

                        #12
                        Re: 73 headlight actuator hose hitting hood

                        Thanks all. The passenger side cleard but it is very close to the hood. I'll take a close look at both sides. Doug

                        Comment

                        • Douglas C.
                          Very Frequent User
                          • August 31, 1990
                          • 384

                          #13
                          Re: 73 headlight actuator hose hitting hood

                          Actuator bolted tight both sides. Passenger side hose barely touches hood, driver side runs slightly more. I wonder if I loosen the four nuts if the actuator will shift slightly, or could I put a washer as a shim on the two top studs to tilt the actuator elbow slightly away from the hood. Overall they both seem close to the hood. Tks. Doug 20211027_210323.jpg20211027_211234.jpg

                          Comment

                          • John S.
                            Very Frequent User
                            • June 15, 2015
                            • 505

                            #14
                            1973 L82 M21 4 Speed, very original and well documented driver/survivor
                            NW Chapter Member, 2016 Bend Regional Top Flight
                            73/74 TIM&JG 3rd Edition Revision Team Member

                            Comment

                            • Douglas C.
                              Very Frequent User
                              • August 31, 1990
                              • 384

                              #15
                              Re: 73 headlight actuator hose hitting hood

                              Thanks John. I'll hold off doing anything right now. The issue is not a major problem and I really don't want to start altering things.

                              And, you have the csr I wanted but could not find, L82 4 speed. I'm sure it a great one. I bought my current car, L48 4 speed convertible since it it a Top Flight car in a color I really liked.

                              Tks. Doug

                              Comment

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