1980 Gymkhana Rear Spring - NCRS Discussion Boards

1980 Gymkhana Rear Spring

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  • Mark K.
    Infrequent User
    • June 24, 2014
    • 7

    1980 Gymkhana Rear Spring

    I recently bought a 1980. The rear spring was replaced with a TRW fiberglass by the P.O The original spring came along
    with the purchase. The car appears to have gymkhana suspension. The front sway bar is 1-1/8". The rear sway bar is 7/16".
    The spring is 2-1/2" wide and 9 leaves. The liners are zinc. The spring is painted grey in a sloppy fashion. The only markings
    I could find are the letters NML with the numbers 01133 under the letters, stenciled in blue paint. The corners of the main
    leaf are cut at a 45 degree angle. Is this a gymkhana spring?

    Mark Kopcza
  • Gary B.
    Extremely Frequent Poster
    • February 1, 1997
    • 7019

    #2

    Comment

    • David H.
      Extremely Frequent Poster
      • June 30, 2001
      • 1526

      #3
      Re: 1980 Gymkhana Rear Spring

      Originally posted by Mark Kopcza (60163)
      I recently bought a 1980. ... The car appears to have gymkhana suspension. ...
      Mark

      If you don't already have your tank sticker (build sheet), a "Shipper" document with RPO codes, delivery date, dealer, VIN, etc is available from GM Archives. Last I looked, document was $50 - years ago it was gratis, but that was years ago ...

      Dave

      GM Heritage Archive is GM's global repository of historical photography, motion picture film, video, digital media, and vehicle documentation.


      p.s. 1977 and forward Chevrolet
      Judging Chairman Mid-Way USA (Kansas) Chapter

      Comment

      • Tom R.
        Extremely Frequent Poster
        • June 30, 1993
        • 4099

        #4
        Re: 1980 Gymkhana Rear Spring

        Originally posted by Mark Kopcza (60163)
        I recently bought a 1980. The rear spring was replaced with a TRW fiberglass by the P.O The original spring came along
        with the purchase. The car appears to have gymkhana suspension. The front sway bar is 1-1/8". The rear sway bar is 7/16".
        The spring is 2-1/2" wide and 9 leaves. The liners are zinc. The spring is painted grey in a sloppy fashion. The only markings
        I could find are the letters NML with the numbers 01133 under the letters, stenciled in blue paint. The corners of the main
        leaf are cut at a 45 degree angle. Is this a gymkhana spring?Mark Kopcza
        Yes! The NML is the broadcast code for a 1980 FE7 rear spring. The pastel blue paint on the spring is typical of the coding on the spring. Rear shocks had (have) labels that are ZA and ZE. Front spring labels would have been similar to BHJ. I have a couple of 1980 build sheets and confirm your numbers/codes.
        Tom Russo

        78 SA NCRS 5 Star Bowtie
        78 Pace Car L82 M21
        00 MY/TR/Conv

        Comment

        • Mark K.
          Infrequent User
          • June 24, 2014
          • 7

          #5
          Re: 1980 Gymkhana Rear Spring

          The main leaf measures .235 thick. Since the previous owner was not the original owner I am concerned that the spring may have been changed.
          The judging manual states that part# 14021604 is stenciled on the main leaf. This number is not present. The spring does not have any retainer bands.
          I believe that the car is a FE7, but I'm not sure about the rear spring.

          Mark Kopcza

          Comment

          • Gary B.
            Extremely Frequent Poster
            • February 1, 1997
            • 7019

            #6
            Re: 1980 Gymkhana Rear Spring

            The .006” difference in main leaf thickness From the 0.229” I quoted could just be from paint or slightly tilted digital calipers when measuring. Can you post a close-up photo of the end of one of the spring leaves, but not the main?

            Gary
            Last edited by Gary B.; December 13, 2020, 12:04 PM.

            Comment

            • Gary B.
              Extremely Frequent Poster
              • February 1, 1997
              • 7019

              #7
              Re: 1980 Gymkhana Rear Spring

              Originally posted by Mark Kopcza (60163)
              ?..Since the previous owner was not the original owner I am concerned that the spring may have been changed...

              Comment

              • Mark K.
                Infrequent User
                • June 24, 2014
                • 7

                #8
                Re: 1980 Gymkhana Rear Spring

                Did the standard and FE7 springs both use zinc liners?

                Mark

                Comment

                • Gary B.
                  Extremely Frequent Poster
                  • February 1, 1997
                  • 7019

                  #9
                  Re: 1980 Gymkhana Rear Spring

                  Mark,

                  I don’t know. My knowledge of the standard spring only goes thru the 1977 model year. Joe Lucia probably knows the answer.

                  If I had to guess one thing about the standard 1980 spring it would be that the leaves are not 0.229” thick. Do you know if each of the leaves in your spring are the same thickness? Yes, I know it’s hard to measure them without dismantling the spring. But can you try to measure with the spring assembled? In the article that Joe and I wrote on HD springs we speculated that all leaves were the same thickness in the 1980 HD spring.

                  Gary

                  Comment

                  • Mark K.
                    Infrequent User
                    • June 24, 2014
                    • 7

                    #10
                    Re: 1980 Gymkhana Rear Spring

                    Gary,

                    Visually, all of the leaves appear to be the same thickness. I will take the spring apart to confirm.

                    Mark

                    Comment

                    • Gary B.
                      Extremely Frequent Poster
                      • February 1, 1997
                      • 7019

                      #11
                      Re: 1980 Gymkhana Rear Spring

                      Mark,

                      You don’t need to dismantle the spring, unless you really want to, say for repainting. I only asked because Joe and I didn’t have access to any technical info or drawings for the 80-82 HD spring, do we had to estimate. Also, if you could measure the total assembled thickness, right next to the center bolt, that would be useful info for me. Joe and I estimated the total assembled thickness of the 80-82 HD spring to be 2.301”.

                      Gary
                      Last edited by Gary B.; December 13, 2020, 02:05 PM.

                      Comment

                      • David H.
                        Extremely Frequent Poster
                        • June 30, 2001
                        • 1526

                        #12
                        Re: 1980 Gymkhana Rear Spring

                        Originally posted by Gary Beaupre (28818)
                        ... Also, if you could measure the total assembled thickness, right next to the center bolt, that would be useful info for me. Joe and I estimated the total assembled thickness of the 80-82 HD spring to be 2.301”. ...
                        Gary

                        My 1980 with FE7 is just over 2.5 inches. Difficult to be exact given wear, rust, age, dirt, and damage.

                        Dave

                        IMG_1575.jpg
                        Judging Chairman Mid-Way USA (Kansas) Chapter

                        Comment

                        • Gary B.
                          Extremely Frequent Poster
                          • February 1, 1997
                          • 7019

                          #13

                          Comment

                          • David H.
                            Extremely Frequent Poster
                            • June 30, 2001
                            • 1526

                            #14
                            Re: 1980 Gymkhana Rear Spring

                            [Mark Kopcza: ... The main leaf measures .235 thick. ...]

                            Originally posted by Gary Beaupre (28818)
                            The .006” difference in main leaf thickness From the 0.229” I quoted could just be ...
                            Mark/Gary

                            Main leaf on my 1980 measures 0.237 very similar to 0.235 Mark measured on his main spring.

                            Dave
                            Judging Chairman Mid-Way USA (Kansas) Chapter

                            Comment

                            • Gary B.
                              Extremely Frequent Poster
                              • February 1, 1997
                              • 7019

                              #15

                              Comment

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