1966 Tachometer cable issue - NCRS Discussion Boards

1966 Tachometer cable issue

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  • Donald H.
    Extremely Frequent Poster
    • November 1, 2009
    • 2580

    1966 Tachometer cable issue

    I have a couple of questions, but also wanted to document my experience in case someone else has a similar problem.

    Just a few miles after completing a full restoration my tach started to act up. At idle the needle would flutter or bounce around a lot. It would stabilize at higher RPM.

    Finally last week it stopped working completely. Using another tach and cable under the hood everything worked fine. So the problem had to be either the tach or the cable. Disconnecting the cable from the tach we found that the tip of the tach cable (in this case plastic tip) was broken off and the tip was stuck inside the tachometer. It was broken flush and trying various tools, mostly various tweezers, we could not get the tip out. None of the tip was sticking out to get ahold of. I did not what to have to pull the cluster!!!

    I had an aha-moment. we took a thin wooden shaft and a very small dot of 5-minute epoxy and held it in place until it stuck to the end of broken cable tip and then pulled it right out. The stick with the plastic tip is at the bottom of the attached picture.


    In the restoration, I used an original tach cable sheath (at the top in the attached picture) and a inner cable that I took out of a tach cable assembly that I got from one of the corvette vendors. It was the correct length. The problem is that it has a plastic tip (lower cable with broken tip in the attached picture). The cable at the top is the original OEM cable, but the other end of it is broken, so of no use. The cable in the middle is again from a corvette vendor, correct length, but again with a plastic tip.

    I refuse to use one with a plastic tip again.

    Now for my questions:

    Per the judging sheets, the tach cable is 2 originality and 2 condition. How does a reproduction judge? The repros match the description somewhat, i.e. knurled end, zinc, black sheath, but are not crimped correctly or have the wording on the end of the knurled knob. I'm hoping it would only be 1 point for originality and not 4.

    Has anyone bought a correct length tach cable (23 to 23 1/2 inches as I measured the OEM) that had steel tips on both ends?

    Thanks,

    DOn
    Attached Files
    Don Harris
    Current: 67 convertible Marina Blue L79
    Former: 60 Red/Red, 2x4, 245hp (Regional and National Top Flight 2013), 66 coupe Nassau Blue, L79 (Chapter and Regional Top Flight 2017)
  • Michael H.
    Very Frequent User
    • November 30, 1987
    • 724

    #2
    Re: 1966 Tachometer cable issue

    Look at Paragon part # 1867, not sure if has a plastic tip but it has a hex crimp. Might want to call them and ask.

    Mike

    Comment

    • Donald H.
      Extremely Frequent Poster
      • November 1, 2009
      • 2580

      #3
      Re: 1966 Tachometer cable issue

      Originally posted by Michael Hanley (12271)
      Look at Paragon part # 1867, not sure if has a plastic tip but it has a hex crimp. Might want to call them and ask.

      Mike
      I did look at their's and it is hard to tell from the website. And I will give them a call. I've looked at most of the major suppliers and some are obviously plastic.

      Thanks,
      Don
      Don Harris
      Current: 67 convertible Marina Blue L79
      Former: 60 Red/Red, 2x4, 245hp (Regional and National Top Flight 2013), 66 coupe Nassau Blue, L79 (Chapter and Regional Top Flight 2017)

      Comment

      • Harry S.
        Extremely Frequent Poster
        • July 31, 2002
        • 5259

        #4
        Re: 1966 Tachometer cable issue

        Make you own, this kit is about $9.00 as I recall. No plastic.
        Attached Files


        Comment

        • Stewart L.
          Very Frequent User
          • February 29, 1980
          • 351

          #5
          Re: 1966 Tachometer cable issue

          I bought the cable and housing from LI recently, the cable is all metal, no plastic. It also had the small collar on the tach end of the cable that the originals have and is the correct length. I put it my original housing. Still have too much flutter at idle.

          Comment

          • Donald H.
            Extremely Frequent Poster
            • November 1, 2009
            • 2580

            #6
            Don Harris
            Current: 67 convertible Marina Blue L79
            Former: 60 Red/Red, 2x4, 245hp (Regional and National Top Flight 2013), 66 coupe Nassau Blue, L79 (Chapter and Regional Top Flight 2017)

            Comment

            • Joe R.
              Extremely Frequent Poster
              • July 31, 1976
              • 4547

              #7
              Re: 1966 Tachometer cable issue

              O'Riley's stocks those kits. Ask for a speedometer repair cable kit and cut to length.

              Recently used one for my Speedometer Calibration Machine. Worked great!

              JR

              Comment

              • Harry S.
                Extremely Frequent Poster
                • July 31, 2002
                • 5259

                #8
                Re: 1966 Tachometer cable issue

                Don, it's a straight forward clip and install on the end. Just ensure you have the outside cable internally clean and use a reasonable amount of Kableease to lubricate the cable. Not too much as you do not want it to work it's way to the tach.

                Good luck.


                Comment

                • Donald H.
                  Extremely Frequent Poster
                  • November 1, 2009
                  • 2580

                  #9
                  Re: 1966 Tachometer cable issue

                  Success! I just put my tach cable back in and it is working as it should. It got rid of the needle flutter at idle.

                  The only concern i had was how to use the Dorman tool they provide to crimp the end onto the cable. No real instruction provided for this. I used it as best I could figur it out, the as insurance I used my vice to squeeze it some more.

                  Don
                  Don Harris
                  Current: 67 convertible Marina Blue L79
                  Former: 60 Red/Red, 2x4, 245hp (Regional and National Top Flight 2013), 66 coupe Nassau Blue, L79 (Chapter and Regional Top Flight 2017)

                  Comment

                  • Gary B.
                    Extremely Frequent Poster
                    • January 31, 1997
                    • 6981

                    #10
                    Re: 1966 Tachometer cable issue

                    Don,

                    Too bad the company didn't make a 60-second YouTube video to show how to crimp the end. Some day there will be no written instructions any more, there will just be a YouTube URL.

                    Gary

                    Comment

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