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Dust shield color

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  • Bill Vyn

    Dust shield color

    I'm relatively new to the discussion board and came across several messages from late August 2002 relating to the finish/color of the dust shields. With appologies for being so late here's a bit more.

    Joe Tripoli's chassis book has portions of the engineering drawings for several of the parts being discussed including front and rear shields. All call for the following finish: Chromate Treated Zinc Plating - GM 4252-M, Code 20, Plus 4468-M (some additionally state: Finish to be as taken from the plating bath). I don't see any reference to clear or gold chromate and have always believed that it was optional to the supplier. Gold chromate is slightly more expensive and less common than clear so I've assumed that the clear was most often used, though either was acceptable to GM. This is consistent with the observed finishes. For example the caliper support brackets came through gold while the dust shields came through clear. Later on, either the spec was modified or another supplier used gold chromate and the service parts were different. I also have never seen gold original dust shields but the spec seems to allow for them so possibly they were gold on occassion. Someone (Terry?) with access to the GM spec might have more insight.

    It's my impression that pre-punch plating is normally restricted to material with a fairly robust finish (ex. dip galvanizd steel) or where there isn't much deformation. Otherwise the stretching/rubbing in the dies will damage the finish. Strictly speaking, the edges of a pre-punch plated part do not meet the finish spec and I'm surprised that the drawings do not include a note allowing for that deviation, if it was permitted. The only difference in the finished part would be that the edges would start to rust well before the other surfaces (could also happen in areas of high deformation). Is this what Joe is seeing? I'm surprised that such distinctions can be made on 30+ year old parts.

    Iridite is a 50 year old trade name for gold chromate that is currently owned by Whitco Chemical. It's tended to enter mainstream usage ala scotch tape but I would not expect any GM spec to use it. The correct term is chromate conversion finish, which is shortened to chromate. The basic technique is a dip in chromic acid which produces a clear finish consisting of a very thin layer of ZnCr2O4. Additives are used to alter the pH and change the finish to ZnCrO4, which has a gold color (still other additives produce the olive drab finish on carburetors). I believe that almost all zinc/cad plated parts including fasteners were chromated though most people don't realize that it's there unless it's gold chromate.

    Finally, I'm used to seeing the Delco split circle logo on original rear shields but not on most service parts. However I know of a one owner Bowtie '72 with no split circle on one side. He's compulsive enough that I'm inclined to believe him that it never was changed.
  • Joe L.
    Beyond Control Poster
    • February 1, 1988
    • 43203

    #2
    Re: Dust shield color

    Bill-----

    A few comments:

    1) The "gold colored" dust shields started appearing after 1969. My original owner 69 was originally equipped with "gold" front shields and "silver" rear shields;

    2) After the "gold" shields started being used in PRODUCTION in the early 70s, all of the SERVICE shields became "gold", as well;

    3) The front shields were Chevrolet part numbers; the rear shields were Delco-Moraine part numbers. Only the rear shields ever had the Delco-Moraine logos on them. I think that sometime in the 70s the Delco-Moraine logos stopped;

    4) I first learned that my rear shields were pre-punch galvanized material when I took them to my plater (a VERY experienced fellow in the plating business in my area and one of my "customers" since I'm in the water pollution control regulatory business)in order to have them re-finished. He pointed out to me that they were pre-punch galvanized material and showed me the tell-tale signs, including the bare (and rusted) edges. I had never noticed it previously although the parts also had the rather obvious "mottled" appearance typical of hot dip galvanizing rather than the "smooth" appearance of electroplated parts. My shields were in very good shape since California road conditions were easy on them. There was absolutely NO other "bare areas" or rust on the rear shields, at all. There was no evidence whatsover that the forming operation had significantly disturbed any of the galvanized coating. Since learning about the pre-punch galvanize finish on the rear shields, I made a point of observing many obvious original shields at a friend's Corvette shop (he rebuilds a lot of trailing arms and replaces a lot of shields in the process with stacks of old shields piled up in his shop). Every one that I looked at which was "silver" was also pre-punch galvanized material, just like mine;

    5) I agree with your description of the "chromating" process and also agree that the correct terminology is chromate conversion coating. In fact, I've used that term myself in many previous posts
    In Appreciation of John Hinckley

    Comment

    • Bill Vyn

      #3
      Re: Dust shield color

      Thanks for your comments. I also lapse into using Iridite but try to avoid it and would like to wean the NCRS away from it. There's a chance that no Corvette part has true Iridite.

      To me the most significant item is that your dust shield is dip galvanized. To the best of my knowledge this is not known to the NCRS. I've never seen one before, however I confess that I haven't been looking for it (I sure will now). The wording on the drawings (ex. references to removal from the plating bath) clearly envisions an electroplated finish. Perhaps it's a case of a supplier having access to some cheap dip galvanized stock and getting approval to use it. But he still had to chromate them because of the spec and he happened to use gold chromate.

      One exception to my "almost all ... were chromated" statement is dip galvanized parts. It's such a robust finish that there's little additional benefit from chromating and it's normally not done. However there's so little dip galvanized material in cars, Corvette or otherwise, that it didn't seem necessary to qualify my statement any further. I don't recall ever seeing a gold chromated dip galvanized part of any sort.

      Comment

      • Joe L.
        Beyond Control Poster
        • February 1, 1988
        • 43203

        #4
        Re: Dust shield color

        Bill----

        When you are referring to the drawings, are you referring to the drawings for the front shields, the rear shields or both?
        In Appreciation of John Hinckley

        Comment

        • Bill Vyn

          #5
          Re: Dust shield color

          Both front and rear shields, as well as the front caliper support brackets.

          Comment

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