Corvette Coil Spring Theory and Mfg. Practicality - NCRS Discussion Boards

Corvette Coil Spring Theory and Mfg. Practicality

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  • Franz E.
    Expired
    • March 1, 1997
    • 96

    Corvette Coil Spring Theory and Mfg. Practicality

    The majority of coil spring manufactured by Chevrolet Livonia and it's outside suppliers were produced from 5160 steel and had a propensity to sag over time or "competition" use. To minimize the amount of sag Livonia and OSP performed a "bulldozing" operation immediately after shot peening and tapped the side of the coils lightly to relieve stress. Later the SAE spring committee in conjunction with steel suppliers developed an improved sag resist material called 5160 modified. This material had several of the properties of 9260 without the cost implications and a wider heat treat range. Cadillac division was the only car group within GM that released 9260 as a production material.

    The production finish of all GM coil springs, up until the early eighties, were natural steel. The addition of a rust inhibitor change the appearance to a "dark metallic finish". If you can imagine the finish as a shot peened surface it would appear to be "silver" in appearance and would begin to oxidize within several hours, depending on the humidity. The rust inhibitor specified by CEC was "tectyl" dry to the touch oil. Springs were palletized and the entire pallet was dipped into a bath of Tectyl, permitted to dry then shipped to the assembly plant. During the fifties and sixties there wasn't the attention to detail that exists today. These plants were "profit center" and manufactured components utilizing the best competitive method of manufacturing available at that time.

    The SAE spring committee published an Technical Paper on March 1, 1985 titled "Evaluation of Torsional Fatigue in Automotive Suspension Coil Springs Steels" written by Warren Krohn and Ken Campbell of Rockwell International's Suspension division which addressed the sag issue. There were two additional SAE publications written on the subject that are very informative. Reference SAE publication numbers: 850059, 850060 & 850061 and are available by contacting the SAE @ www.sae.org.

    For you leaf spring buffs Ken was Chief engineer of OSP's spring division, prior to being acquired by North American Rockwell later known as Rockwell international and was responsible for the engineering of the transverse Corvette spring. OSP in conjunction with Chevrolet engineering and Eaton Corporation developed the mid-year spring that was ultimately released for production.
  • Patrick H.
    Beyond Control Poster
    • December 1, 1989
    • 11643

    #2
    Re: Corvette Coil Spring Theory and Mfg. Practical

    Franz,

    Thanks, as always, for the information.
    Is Tectyl, or a similar material, still available today?

    Regards,

    Patrick
    Vice-Chairman (West), Michigan Chapter NCRS
    71 "deer modified" coupe
    72 5-Star Bowtie / Duntov coupe. https://www.flickr.com/photos/124695...57649252735124
    2008 coupe
    Available stickers: Engine suffix code, exhaust tips & mufflers, shocks, AIR diverter valve broadcast code.

    Comment

    • Franz E.
      Expired
      • March 1, 1997
      • 96

      #3
      Re: Corvette Coil Spring Theory and Mfg. Practical

      Hi Patrick: Mike Hansen researched and located a product that appears to duplicate the original finish. Mike shared that information on a earlier post regarding "65 Front Spring Finish". Tectyl dry the touch oil is a product still in production today and is often used as a rust inhibitor for stampings shipped to the assembly plants. Tectyl should be available from your major industrial supply houses or directly from the manufacturer.

      Comment

      • Patrick H.
        Beyond Control Poster
        • December 1, 1989
        • 11643

        #4
        Re: Corvette Coil Spring Theory and Mfg. Practical

        Thanks Franz.

        How are things in Venezuela?

        Patrick
        Vice-Chairman (West), Michigan Chapter NCRS
        71 "deer modified" coupe
        72 5-Star Bowtie / Duntov coupe. https://www.flickr.com/photos/124695...57649252735124
        2008 coupe
        Available stickers: Engine suffix code, exhaust tips & mufflers, shocks, AIR diverter valve broadcast code.

        Comment

        • Patrick H.
          Beyond Control Poster
          • December 1, 1989
          • 11643

          #5
          Tectyl

          Franz,

          See the link below.
          Any idea which might be the "correct" form of Tectyl?

          Thanks,
          Patrick




          Tectyl Automotive
          Vice-Chairman (West), Michigan Chapter NCRS
          71 "deer modified" coupe
          72 5-Star Bowtie / Duntov coupe. https://www.flickr.com/photos/124695...57649252735124
          2008 coupe
          Available stickers: Engine suffix code, exhaust tips & mufflers, shocks, AIR diverter valve broadcast code.

          Comment

          • Franz E.
            Expired
            • March 1, 1997
            • 96

            #6
            Re: Tectyl

            The grade of Tectyl used by Chevrolet Livonia and OSP was 400-C. I checked the Daubert Chemical web site and wasn't able to find the current formula for 400-C. I'd suggest contacting their sales or engineering departments for today's equivalent.

            Comment

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